Dual-Head Granule Jar Filling Line

Product Overview

The Granule Jar Filling Line (Model: DGF-2) is a fully integrated turnkey granule packaging system designed for high-speed, accurate filling of granular products into bottles, jars, cans, and tins. Powered by a multi-head scale dosing system, it achieves a reliable fill speed of 40-50 fills/minute while maintaining strict ±2G fill accuracy—a critical requirement for industries demanding consistent product quantities. This line seamlessly connects with upstream powder mixing/processing machines and downstream equipment (e.g., capping machines, labelling machines, coding systems, shrink wrappers), forming a complete automated production chain. With a compact footprint (2813×1535×2500mm), 850KG net weight, and 4.5KW power consumption (220V, 50/60HZ), it balances efficiency and space-saving, making it ideal for high-volume manufacturing across sectors.

Key Features

Hygienic & Easy-Maintenance Design

Horizontally Accessible Hopper: Enables quick, thorough cleaning to reduce downtime between product changeovers and prevent cross-contamination—essential for food and pharmaceutical compliance.

Removable Slideway: Allows effortless disassembly and sanitization, aligning with strict hygiene standards (e.g., FDA, GMP) for granular products.

Precision & Versatility

Weight-Based Feedback System: Real-time monitors fill weight and adjusts dosing, ensuring ±2G fill accuracy even for uneven granules (e.g., seeds, candies).

Adjustable Filling Funnel: Adapts to diverse container heights (80-290mm) and diameters (60-210mm), eliminating the need for extensive tooling changes when switching jar/bottle sizes.

Specialized Nylon Screw: Ensures exact container positioning during filling, minimizing spillage. Swapping the nylon screw supports rapid adaptation to different container sizes, boosting operational flexibility.

Reliable High-Speed Operation

Upward Fill + Vibration Technology: Guarantees full-dose filling without air gaps and zero contamination by gently compacting granules during the process.

No-Container/No-Fill Auto-Reject System: Skips filling when no container is detected and rejects underweight/overweight products via weight checks, cutting material waste.

Stable Mechanical Performance: A 4.5KW motor (220V, 50/60HZ) ensures smooth, low-noise operation, supporting 24/7 continuous production.

Applications

The DGF-2 Granule Jar Filling Line serves diverse industries with its versatile design:

Food Industry

Ideal for filling dry roasted peanuts, seeds, candies, grains, and seasoning blends. Its hygienic components prevent food contamination, meeting global food safety standards.

Pharmaceutical & Dietary Supplement Industry

Suitable for packaging pharmaceutical tablets, dietary supplement pellets, and herbal granules. The weight-based feedback ensures compliance with pharmaceutical dosing rules, while easy cleaning aligns with GMP guidelines.

Chemical & Industrial Sector

Handles non-corrosive granular chemical raw materials (e.g., detergent granules, fertilizer pellets) and small hardware components, offering reliable filling for industrial-grade products.

FAQ

What is the maximum fill weight of the DGF-2?

It supports a fill range of ≤2000G, covering small (50g spice jars) to medium (2kg peanut tins) granular batches.

Can it handle different container types?

Yes. It works with bottles, jars, cans, and tins (diameter 60-210mm, height 80-290mm). The adjustable funnel and nylon screw enable fast size changeovers.

Is a metal detector available?

A vertical type metal detector is offered as an optional accessory to detect metal contaminants—critical for food/pharmaceutical safety.

How long does cleaning take between product changes?

The horizontally accessible hopper and removable slideway reduce cleaning time to 15-30 minutes (product-dependent), minimizing downtime for frequent switches.

What power supply does it need?

It uses a single-phase 220V power supply (50/60HZ) with 4.5KW consumption, compatible with most industrial electrical systems.